Custom Headwear

How To Make Custom Hats

The first step to consider when building your Custom Cap is the shape. Classic Caps offers multiple options such as the Sloped Shape, Round Shape, Square Shape, and the traditional Golf Shape. Classic Caps also has more on the edge styles: 

To accommodate specific head sizes, Classic Caps gives you multiple sized caps to choose from: 

  • the High Crown or
  • Low Crown.

Building a Custom Cap from scratch gives you the freedom to represent your brand in every way. You choose everything, from the shape and size of your cap to the placement of your custom logo.

With Classic Caps, we provide you the luxury of designing all the small details of your custom embroidered cap such as your brim style, eyelet/button, and sweatband materials. 


Classic Caps can even customize your label, seam tape, and hang tags! Follow the below steps and enjoy the process of building your Custom Cap.

We want your Custom Cap to brand your business and make a statement. Choosing an alternative Brim style gives you that option. You can choose from the following designs: 

  • Wink Brim
  • Printed Sandwich Brim
  • Split Brim
  • Reversed Brim or
  • Rolled Brim
  • Classic Caps gives you multiple options for your back straps with adjustable sizing as well. You can choose the fabric of the strap as well as how the straps buckle:
  • Plastic Strap
  • Leather Strap with Snap Closure
  • Embossed Leather with Metal Closure
  • 2- Piece Snap
  • Tension Lock
  • Nike Strap
  • Polo Strap
  • Elastic Strap
  • 1 - Piece Velcro (can include decorative Finish)
  • 2 - Piece Velcro (can consist of decorative Finish)

At Classic Cap, we know how important every detail is, which is why we also have the option to customize your Eyelet and Button: 

  • Matching Button
  • Contrasting Button
  • Sewn Button

Adding your logo is what helps bring your business to life. Classic Caps gives you the option to add your logo just about anywhere on a customized cap. There are many options to add your logo and  different options on how to make your design stand out. 

  • Screen Print
  • 3-d Embroidered
  • Rubber Label
  • Embroidery
  • Embossed Leather Patch
  • Embroidered Patch
  • Metal Plate

At Classic Caps, we value style and branding, but we understand the need for comfort as well. We offer multiple options on Sweatband materials: 

  • Elastic
  • Terry Elastic
  • 4- Needle Cotton Twill
  • Cotton Twill (optional Screen Printing available)
  • Cotton Terrycloth


Last but not least, you can choose your finishing touches, which includes adding:

  • Adding your customized private label, which can be printed or woven into your Cap
  • Creating your custom seam tape, so your brand is representing you inside and out.
  • Creating your custom hangtags so you can finish off your Cap with an appropriate message to your clients or customer!
  • Classic double foam sweatband
  • Change picture
  • Customized crown inserts with your logo and info

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Get In Touch

Texas Location
820 East Walnut St, Garland Texas, 75040

Tennessee Location

975 International Blvd, Clarksville Tennessee, 37040

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